Pet Food Industry: Material Flow Solutions

Get More Product, Less Waste

The pet food industry continues to expand, bringing higher standards for quality and hygiene. AirSweep helps you produce cleaner, safer, and more consistent batches—faster.

The global pet food industry reached $72.07 billion in 2020.

The pet food ingredients market is expected to reach $13.3 billion by 2023.

The FDA’s rules for Food Safety Modernization Act Preventative Controls for Animal Food increases sanitary requirements.

Common Material Flow Problems in Pet Food Production

Contamination and Spoilage

Residual buildup inside vessels provides a breeding ground for bacteria and other microorganisms.

Blend Uniformity

Poor material flow throws off mix proportions, impacting the texture and nutritional balance of pet food.

Cleaning

Fines must be fully cleared before the next run. Manual cleaning increases downtime, while product flushing raises material costs.

AirSweep: A Proven System to Eliminate Material Flow Problems

AirSweep improves flow across all mined materials, from powders to dense rock.
It operates without impact or vibration, preventing the metal fatigue often caused by air cannons and vibrators.

The Most Reliable Flow Aid for Pet Food Production

AirSweep improves flow across all mined materials, from powders to dense rock.
It operates without impact or vibration, preventing the metal fatigue often caused by air cannons and vibrators.

Rice Bran

Whey Protein

Fish Powder

Fish Feed Pellets

Pet Food Company Switches to AirSweep

Elmira Pet Products faced ongoing flow issues, with feed blends bridging at the bottom of their bins. Vibrators and pneumatic hammers couldn’t fix the problem—operators still had to strike the bins with sledgehammers and climb into the two-story vessel to clean it.

After installing AirSweep, blockages were cleared quickly and safely. According to the team, ‘Initial results have been positive, and the AirSweep units have been easily integrated into our automated cleanouts.

Why AirSweep Outperforms Other Flow Aids

Many ingredients used in pet food production tend to clump, bridge, or adhere to vessel surfaces.
Conventional flow aids like vibrators and fluidisers are often ineffective, leading to equipment wear and added maintenance.

AirSweep vs Vibrators

AirSweep vs Fluidisers

Engineered for Hygiene and Food Safety Compliance

Designed to meet USDA requirements, AirSweep systems ensure full compliance with food safety standards.

  • Airtight nozzles eliminate material retention and bacteria risks
  • Modular construction supports fast cleaning and visual checks
  • Tri-flange mounting makes removal simple—no tools required

Solutions That Stop Downtime Before It Starts

AirSweep Pneumatic Flow Aids for Reliable, On-Demand Material Flow

Prevent material pile-up and damage during equipment failure with DAZIC Speed Switches.

Prevent powder and particulate buildup with AcoustiClean Sonic Horns.

Gain Control Over Your Pet Food Processing

AirSweep® and DAZIC® integrate seamlessly across your plant to boost efficiency and cut operating costs. Request your free tailored proposal today.

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