Oil Condition Monitoring for Bioenergy Equipment

Reduce service costs, avoid process interruptions, and extend equipment life with real-time oil condition monitoring for bioenergy operations.

Oil Condition Monitoring for Bioenergy Equipment

Reduce service costs, avoid process interruptions, and extend equipment life with real-time oil condition monitoring for bioenergy operations.

Why Oil Monitoring is Critical in Bioenergy Facilities

Engines, gearboxes, and hydraulic systems used in bioenergy production often run under high heat and load, processing variable fuels and materials. These conditions accelerate oil breakdown, introduce contamination, and increase the risk of failure.

Tan Delta’s real-time oil condition monitoring gives you continuous visibility into oil degradation, wear, and contamination—enabling smarter maintenance, fewer shutdowns, and reduced lifecycle costs across your site.

Continuous Monitoring for Biomass and Power Systems

  • Live Oil Monitoring

    Continuously tracks oil degradation, contamination, and wear.

  • Fits Any Equipment

    Use on CHP engines, gearboxes, conveyors, hydraulics, and gensets.

  • Simple Installation

    Mounts using existing oil ports or sampling points—minimal disruption to operations.

  • TDN Output

    One numerical value summarises oil condition and trend. No lab required.

  • Easy Integration

    Connect to in-dash systems, telematics, or remote dashboards.

  • Maintenance Alerts

    Detect early-stage failure and schedule intervention before it escalates.

Prevent Downtime and Avoidable Equipment Damage

  • Thermal Degradation

    Heat and heavy load degrade oil quickly, reducing lubrication quality.

  • Contamination from Process Materials

    Dust, ash, fuel residue, and moisture often infiltrate oil systems.

  • Wear and Tear on Gear Drives

    Inconsistent loads and vibration accelerate mechanical wear.

  • Over-Servicing

    Fixed schedules can lead to oil changes before condition requires it.

  • Unplanned Downtime

    Unexpected oil-related failures delay throughput and disrupt output.

  • Data Gaps Between Samples

    Oil condition can deteriorate rapidly between manual lab checks.

Proven Benefits Across Bioenergy Operations

PREVENT UNPLANNED DOWNTIME

Detect faults early and avoid breakdowns that delay delivery schedules.

OPTIMISE MAINTENANCE TIMING

Base service timing on actual oil condition, not calendar intervals.

CUT OPERATING COSTS

Lower oil and filter use, reduce labour, and avoid emergency repairs.

TRACK EQUIPMENT HEALTH

Monitor CHP engines, gearboxes, and power units in real time.

IMPROVE ENVIRONMENTAL OUTCOMES

Reduce waste oil volumes and unnecessary part consumption.

ENABLE PREDICTIVE MAINTENANCE

Act on live data trends instead of relying on fixed schedules or visual inspections.

Used Across Biomass, Biogas, and Waste-to-Energy Sites

Tan Delta systems are deployed in cogeneration plants, gas engines, and conveyor systems handling biomass and waste-derived fuels. Operators rely on live oil data to protect equipment, extend oil life, and reduce unplanned process downtime.

Reliable Oil Monitoring for Continuous Power and Process Equipment

Tan Delta’s system provides reliable oil condition insights for bioenergy operators working in harsh, high-contamination environments. Reduce lifecycle costs, extend engine uptime, and optimise your maintenance program with one platform.

Oil Sensors

Real-time oil condition analysis for fixed installations in standard and hazardous environments.

Kits

Pre-configured kits with sensors, displays, and cabling — engineered for quick install into engines, gearboxes, hydraulics, and rotating equipment.

Accessories and System Interfaces

Displays, gateways, and manifolds for integration, readout, and remote monitoring in any environment.

Tan Delta enabled us to prevent a catastrophic failure which would have cost us hundreds of thousands of dollars.

The data we are getting is incredible. We can push our gear much harder with complete confidence.

Detecting degradation early has allowed us to prevent damage, and ensure equipment is always good to go.

Optimising our mobile plant maintenance across site allowed us to minimise downtime and increase productivity.

We have grown to trust Tan Delta’s solutions to tell us what’s really happening inside our equipment.

We were initially skeptical about whether we’d realise the cost savings, but not anymore.

Frequently Asked Questions

It provides real-time visibility into oil degradation, wear, and contamination, helping reduce unplanned downtime, improve servicing efficiency, and extend asset life.

Tan Delta systems are used on CHP engines, gas engines, gearboxes, conveyors, hydraulic systems, and generators—any equipment using lubricating or hydraulic oils.

The system can detect thermal degradation, soot and fuel dilution, water ingress, and early-stage mechanical wear—well before failure occurs.

Yes. Data can be integrated with PLCs, SCADA systems, control panels, or accessed via cloud dashboards depending on your setup.

TDN (Tan Delta Number) is a single real-time value that represents overall oil condition. It is calculated from the sensor’s raw data and allows users to track oil health and rate of change over time. TDN enables data-driven decisions on when to service or replace oil.

Data can be displayed in-cab, sent to mobile devices, or viewed remotely via Tan Delta’s online platform, depending on your integration setup.

Data is available through on-site controllers or remotely via cloud dashboards, SCADA systems, or integrated control panels.

Useful Resources

Tan Delta Brochure

Download our brochure for details on Tan Delta’s monitoring systems.

FSH™ Technology

Discover how Tan Delta delivers exceptional oil analysis performance.

Case Studies

See the advantages of Tan Delta through real-world case studies.

Talk to a Condition Monitoring Specialist

We can assist with system selection, sensor installation, and data integration across CHP engines, power units, and biomass handling systems.

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