Extend service life, reduce unplanned repairs, and optimise maintenance across your mobile and fixed plant with real-time oil condition monitoring.
Mining equipment operates under intense load, extreme temperatures, and abrasive contamination. Engines, hydraulic systems, and gearboxes face fine dust, water ingress, and thermal stress—conditions that accelerate oil degradation and component wear.
While manual sampling remains a valuable tool, it captures only a moment in time. Tan Delta’s real-time oil condition monitoring provides continuous visibility, helping maintenance teams detect issues earlier, optimise service intervals, and prevent unexpected failures.
Identify issues early and take action before they cause costly production stoppages.
Extend service intervals based on oil condition, without increasing risk to reliability.
Lower oil, filter, and parts use while reducing labour and emergency repair expenses.
Continuously monitor critical assets like crushers, trucks, and hydraulic systems.
Avoid unnecessary oil changes and reduce waste across your entire equipment fleet.
Act on live data trends instead of relying on fixed schedules or visual inspections.
Tan Delta sensors are installed on mobile and fixed plant across surface and underground mining operations—including loaders, crushers, conveyors, vibrating screens, and powerpacks.
Maintenance teams use the data to optimise service intervals, reduce unplanned downtime, and identify issues early to avoid major failures. It’s a proven tool for improving asset performance and reducing waste.
Tan Delta’s oil condition monitoring system is built for the demands of mining. It delivers real-time visibility into oil condition across engines, gearboxes, and hydraulic systems—helping reduce cost per tonne and maintain uptime in tough environments.
Real-time oil condition analysis for fixed installations in standard and hazardous environments.
Pre-configured kits with sensors, displays, and cabling — engineered for quick install into engines, gearboxes, hydraulics, and rotating equipment.
Displays, gateways, and manifolds for integration, readout, and remote monitoring in any environment.
Can Tan Delta sensors be used on both mobile and fixed plant?
Yes. Tan Delta sensors are used across mobile equipment (such as haul trucks, loaders, and drills) and fixed plant (including crushers, pumps, and hydraulic systems). The sensor mounts into existing oil inspection points with minimal disruption.
What oil types are supported in mining applications?
The system supports all standard lubricating oils, including engine oils, hydraulic oils, gear oils, and compressor oils—mineral, synthetic, or biodegradable. No oil-specific sensor calibration is required.
Is the system suitable for use in underground or hazardous zones?
Yes. For hazardous environments, the OQSx-G2 HAZ sensor is ATEX Zone II certified and suitable for applications where explosive gases or dust may be present.
How does the system install on mining equipment?
Installation requires a flow-through point, typically using an existing oil inspection or sampling port. The sensor must be installed in a pressurised oil path with steady flow and temperature for accurate readings. No system redesign is needed.
What parameters does the system measure?
The sensor continuously monitors a combination of dielectric and conductivity properties to detect oil degradation and contamination. This includes changes caused by oxidation, water ingress, fuel dilution, wear metals, and chemical additives.
What is the TDN value?
TDN (Tan Delta Number) is a single real-time value that represents overall oil condition. It is calculated from the sensor’s raw data and allows users to track oil health and rate of change over time. TDN enables data-driven decisions on when to service or replace oil.
How is data accessed?
Data can be viewed via Tan Delta’s dedicated display units, transmitted to existing displays and control systems (SCADA, PLC), or accessed remotely via modem and the Tan Delta Online platform. Local and cloud-based options are available.
Does the system replace lab-based oil sampling?
The system provides continuous real-time oil condition data that can reduce or eliminate the need for frequent manual sampling, depending on site requirements.
