Oil Condition Monitoring for Power Generation

Extend service life, reduce unplanned shutdowns, and optimise maintenance across your power assets with real-time oil condition monitoring.

Oil Condition Monitoring for Power Generation Equipment

Extend service life, reduce unplanned shutdowns, and optimise maintenance across your power assets with real-time oil condition monitoring.

Why Oil Monitoring is Critical in Power-Critical Operations

Power generation equipment—engines, turbines, gensets, and gearboxes—operates continuously under high load and thermal stress. Oil degradation, fuel dilution, and contamination can lead to rapid component wear and unexpected failure.

Real-time oil condition monitoring gives operators continuous visibility into asset health, helping them prevent costly outages, reduce maintenance costs, and improve long-term reliability across mission-critical infrastructure.

Continuous Monitoring for Power Generation Systems

  • Live Oil Monitoring

    Continuously tracks oil degradation, contamination, and wear.

  • Fits Any Equipment

    Use on gensets, gas turbines, diesel engines, transformers, and hydraulics.

  • Simple Installation

    Mounts using existing oil ports or sampling points—minimal disruption to operations.

  • TDN Output

    One numerical value summarises oil condition and trend. No lab required.

  • Easy Integration

    Connect to control systems, onboard displays, or remote monitoring tools.

  • Maintenance Alerts

    Detect early-stage failure and schedule intervention before it escalates.

Avoid Costly Shutdowns and Maintenance Waste

  • Thermal Degradation

    Heat stress breaks down oil, reducing its ability to protect moving parts.

  • Contamination Events

    Fuel, water, and soot reduce oil effectiveness and damage components.

  • Remote Asset Risk

    Limited technician access means issues may go undetected between inspections.

  • Over-Servicing

    Routine service intervals often replace oil and parts unnecessarily.

  • Missed Failure Signals

    Degradation or wear may occur between scheduled oil samples.

  • Inefficient Servicing

    Oil-related failures can force unplanned shutdowns during peak demand.

Proven Benefits Across Power Generation Assets

PREVENT UNPLANNED DOWNTIME

Detect oil issues early and act before equipment is forced offline.

OPTIMISE MAINTENANCE TIMING

Extend service intervals safely with asset-specific condition data.

CUT OPERATING COSTS

Reduce oil use, labour hours, and unplanned emergency repairs.

TRACK EQUIPMENT HEALTH

Monitor engines, gensets, and gearboxes in real time across the fleet.

IMPROVE ENVIRONMENTAL OUTCOMES

Avoid unnecessary oil changes and reduce total material consumption.

ENABLE PREDICTIVE MAINTENANCE

Act on live data trends instead of relying on fixed schedules or visual inspections.

Installed on Gensets, Turbines, and Rotating Equipment

Tan Delta systems are installed across standby generators, base-load turbines, and backup power systems. Operators rely on live oil data to detect emerging faults, extend oil life, and reduce the risk of failure in remote or high-criticality assets.

Reliable Oil Monitoring for Power Generation Assets

Tan Delta’s real-time oil monitoring system supports critical uptime requirements across power generation. It integrates with SCADA and remote monitoring tools to deliver accurate condition data that reduces cost, improves scheduling, and supports long-term asset performance.

Oil Sensors

Real-time oil condition analysis for fixed installations in standard and hazardous environments.

Kits

Pre-configured kits with sensors, displays, and cabling — engineered for quick install into engines, gearboxes, hydraulics, and rotating equipment.

Accessories and System Interfaces

Displays, gateways, and manifolds for integration, readout, and remote monitoring in any environment.

Tan Delta enabled us to prevent a catastrophic failure which would have cost us hundreds of thousands of dollars.

The data we are getting is incredible. We can push our gear much harder with complete confidence.

Detecting degradation early has allowed us to prevent damage, and ensure equipment is always good to go.

Optimising our mobile plant maintenance across site allowed us to minimise downtime and increase productivity.

We have grown to trust Tan Delta’s solutions to tell us what’s really happening inside our equipment.

We were initially skeptical about whether we’d realise the cost savings, but not anymore.

Frequently Asked Questions

It provides real-time visibility into oil degradation, contamination, and wear. This helps prevent unexpected failures, optimise service intervals, and improve overall asset reliability.

The system works with diesel and gas gensets, gas turbines, backup generators, and hydraulic systems—any equipment using lubricating or hydraulic oils.

Yes. Installation is non-intrusive and can be done during planned maintenance using standard sampling or inspection ports.

Data is available through on-site controllers or remotely via cloud dashboards, SCADA systems, or integrated control panels.

It can detect thermal degradation, soot and fuel dilution, water ingress, and early-stage mechanical wear—long before failure symptoms appear.

Yes. The system is widely used in off-grid and standby installations where maintenance access is limited and uptime is critical.

TDN (Tan Delta Number) is a single real-time value that represents overall oil condition. It is calculated from the sensor’s raw data and allows users to track oil health and rate of change over time. TDN enables data-driven decisions on when to service or replace oil.

Data can be displayed in-cab, sent to mobile devices, or viewed remotely via Tan Delta’s online platform, depending on your integration setup.

Useful Resources

Tan Delta Brochure

Download our brochure for details on Tan Delta’s monitoring systems.

FSH™ Technology

Discover how Tan Delta delivers exceptional oil analysis performance.

Case Studies

See the advantages of Tan Delta through real-world case studies.

Talk to a Condition Monitoring Specialist

We can help you select the right monitoring setup and provide support for installation, remote access, and fleet-wide rollout.

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