Australian Made Conveyor Pulleys

Conveyor pulleys manufactured in Western Australia for mining, mineral processing and bulk materials handling conveyors.

WA PULLEY MANUFACTURE

Conveyor pulleys manufactured and supported from Western Australia.

MATCHED TO BELT DUTY

Specified around belt width, face width, shaft, bearing and lagging requirements.

NEW AND REPLACEMENT PULLEYS

Custom pulleys manufactured for new conveyor systems and existing equipment replacement.

Conveyor Pulleys for Belt Drive, Return and Tensioning

Oreflow manufactures and supplies conveyor pulleys for mining, mineral processing and bulk materials handling conveyors.

Conveyor pulleys sit at critical points in the belt path. They help drive the belt, redirect belt travel, maintain tension and support reliable return arrangements. A pulley needs to suit more than the belt width. It must be matched to the conveyor position, belt tension, drive arrangement, shaft design, bearing support, lagging type and operating conditions.

We support new pulley manufacture and replacement pulley requirements from Western Australia, with each pulley configured around the conveyor duty and available site information.

Pulley Positions Oreflow Can Support

Different pulley positions place different demands on the shell, shaft, bearings, lagging and locking arrangement. Oreflow can support common pulley types used across fixed plant conveyors, mobile conveyors, stackers, stockyard systems and bulk handling equipment.

Drive and Head Pulleys

Drive-end pulleys used to transfer torque, provide belt traction and move the belt through the conveyor system. These pulleys are commonly specified around drive duty, wrap angle, lagging type, shaft arrangement and belt tension.

Tail Pulleys

Return-end pulleys positioned near the loading end of the conveyor. Tail pulleys help guide the belt back through the loading zone and need to suit the belt path, guarding, take-up arrangement and surrounding structure.

Snub Pulleys

Pulleys positioned near the drive pulley to increase belt wrap and improve traction. Snub pulleys are often used where additional grip is required around the drive arrangement.

Bend Pulleys

Pulleys used to redirect the belt path around structures, transfer points, gravity take-up systems or restricted plant layouts. Bend pulley selection needs to consider belt tension, belt path and available space.

Take-Up Pulleys

Pulleys used within the conveyor tensioning system to help maintain belt tension during operation. Take-up pulleys need to suit the take-up type, belt travel, load conditions and maintenance access.

Pulley Details That Affect Belt Reliability

The right conveyor pulley specification depends on its position, conveyor duty, load and operating conditions. We can work from existing drawings, site information, equipment details or a pulley supplied for replacement to determine the required configuration.

Pulley Detail

Why It Matters

Belt Width & Face Width

Influences pulley width, belt contact area and alignment allowance

Pulley Diameter

Affects belt bending, available space and conveyor layout

Shell Construction

Supports pulley strength, wear life and repair suitability

Shaft Design

Influences load support, torque transfer and bearing fit

Bearing Arrangement

Affects pulley support, alignment, serviceability and replacement access

Locking Assemblies

Support shaft connection, torque transfer and removal requirements

Lagging Type

Influences belt traction, slip control, water shedding and shell protection

Crowned or Flat Face

Affects belt tracking behaviour depending on conveyor design

Drive or Non-Drive Duty

Influences torque load, wrap angle, belt tension and lagging selection

Operating Conditions

Moisture, abrasive ore, slurry, dust and outdoor exposure can affect material and lagging choices

Lagging Selection for Traction and Shell Protection

Pulley lagging helps improve belt grip, protect the pulley shell and support reliable conveyor operation.

Oreflow offers a range of lagging options to suit different conveyor duties and operating conditions. The right lagging option depends on the pulley position, drive duty, belt tension, moisture, slip risk and wear environment.

Plain Rubber Lagging

A general-purpose lagging option for conveyors requiring consistent traction and shell protection in moderate-duty applications.

Diamond Groove Rubber Lagging

A rubber lagging option that can help shed water and improve grip in wet or slip-prone applications.

Ceramic Lagging

A high-grip option suited to abrasive, high-tension or demanding conveyor applications where additional traction and wear resistance are required.

Polyurethane Lagging

A wear-resistant option for wet, corrosive or chemically aggressive environments where rubber may not be the preferred choice.

New and Replacement Conveyor Pulleys

Oreflow manufactures conveyor pulleys around the required belt width, face width, pulley diameter, shell construction, shaft arrangement, locking assemblies, bearings and lagging requirements.

For replacement requirements, we can work from available drawings, equipment information or an existing pulley. Any supplied drawings or component references can assist with confirming bearing, housing, shaft and locking arrangements.

We take the required measurements and prepare a new manufacturing drawing for every pulley we manufacture, regardless of whether an existing drawing has been supplied.

Need an Existing Pulley Assessed or Refurbished?

Oreflow also provides specialist condition assessment, written reporting, re-lagging and selected refurbishment support for existing conveyor pulleys.

Send your pulley to Oreflow to determine whether re-lagging, refurbishment or replacement is recommended.

Frequently Asked Questions

Oreflow conveyor pulleys are manufactured in Western Australia for mining, mineral processing and bulk materials handling applications.

Oreflow can support drive pulleys, head pulleys, tail pulleys, snub pulleys, bend pulleys and take-up pulleys.

Yes. Oreflow can manufacture conveyor pulleys around belt width, face width, pulley diameter, shaft arrangement, locking elements, bearing arrangement, lagging requirements and conveyor duty.

Yes. Existing pulleys can be sent to Oreflow for specialist condition assessment and a written report detailing the findings and recommended actions.

Visit Conveyor Pulley Refurbishment for information about assessment, re-lagging, refurbishment and replacement recommendations.

Lagging options can include plain rubber, diamond groove rubber, ceramic and polyurethane depending on the pulley duty, operating environment, traction requirements and wear conditions.

Specify a New or Replacement Conveyor Pulley

Whether you need a drive, head, tail, snub, bend or take-up pulley, Oreflow can manufacture a pulley around your conveyor duty, belt requirements and operating conditions.

Send the available drawings, dimensions, bearing and housing information, or details of the existing pulley. Oreflow will review the requirement and confirm what is needed to develop the new manufacturing drawing.