Conveyor Pulleys

Conveyor pulleys are integral components of conveyor systems, designed to facilitate the smooth operation and handling of bulk materials. We design and fabricate these pulleys right here in Western Australia, known for our highly competitive pricing and lead times, with zero compromises on quality.

Conveyor Pulley Features

Australian Made
Designed and fabricated in Western Australia, ensuring the best quality product.
Custom Design
Each pulley is custom designed to your exact specifications.
Extensive Lagging Options
An extensive range of lagging options are available to suit all applications (Plain rubber, diamond groove rubber, ceramic, polyurethane).
High Quality Bearings
Every pulley is fitted with high quality bearing kits for optimal protection and performance.

Types of Conveyor Pulleys

Head Pulley

The head pulley, also known as the drive pulley, plays a crucial role in conveyor belt systems. Here are the key uses of the drive pulley:

Driving the Conveyor Belt: The primary use of the head pulley is to drive the conveyor belt. It is typically connected to a motor which provides the rotational force needed to move the belt and transport materials along the conveyor system.
Providing Traction: The head pulley provides the necessary traction to the conveyor belt. The surface of the head pulley is often coated with a material like rubber (lagging) to increase friction and prevent the belt from slipping.
Controlling Belt Speed: By adjusting the speed of the motor driving the pulley, the speed of the conveyor belt can be controlled. This is important for applications where different belt speeds are needed to match processing requirements.
Direction Control: The head pulley determines the direction in which the conveyor belt moves. Reversing the rotation of the head pulley can reverse the direction of the conveyor belt.
Maintaining Tension: The head pulley helps maintain the appropriate tension in the conveyor belt. Proper tension is critical for efficient operation and preventing issues like belt slippage or misalignment.
Ensuring Smooth Operation: The head pulley ensures smooth and continuous operation of the conveyor system. A well-maintained drive pulley contributes to reduced wear and tear on the belt and other conveyor components.

Tail Pulley

The tail pulley, also known as the return pulley or tail drum, is another crucial component of a conveyor system. Here are the key uses of the tail pulley:

Supporting the Return Belt: The primary function of the tail pulley is to support the conveyor belt on its return side, ensuring it remains properly aligned and tensioned.
Changing Belt Direction: The tail pulley helps change the direction of the conveyor belt from the carrying side to the return side. It typically redirects the belt back to the drive pulley, completing the loop of the conveyor system.
Maintaining Belt Tension: By maintaining proper tension in the conveyor belt, the tail pulley ensures efficient operation and reduces the risk of belt slippage or misalignment. It works in conjunction with other components like the take-up pulley to keep the belt tensioned.
Tracking the Belt: The tail pulley helps in tracking the conveyor belt, keeping it aligned and centered on the pulley system. Proper tracking prevents belt drift and ensures smooth operation.
Providing Stability: The tail pulley provides stability to the conveyor belt, especially in long conveyor systems. It helps in balancing the belt, preventing sagging, and ensuring even distribution of weight and load.

Bend Pulley

Bend pulleys are integral components in conveyor belt systems, serving specific functions to ensure the efficient and smooth operation of the belt. Here are the key uses of bend pulleys:

Changing the Belt Direction: Bend pulleys are primarily used to change the direction of the conveyor belt. They allow the belt to navigate turns, inclines, and declines within the conveyor system, facilitating complex routing.
Creating Tension Zones: Bend pulleys are often used in conjunction with take-up pulleys to create tension zones in the conveyor belt. This helps maintain consistent belt tension, which is crucial for the smooth operation of the conveyor system.
Increasing Belt Wrap: By adding bend pulleys, the wrap angle of the belt around the drive pulley can be increased. This additional wrap provides more friction and better grip on the drive pulley, reducing slippage and improving the transmission of power.
Tracking and Alignment: Bend pulleys help in maintaining the proper tracking and alignment of the conveyor belt. They ensure the belt runs smoothly over the pulleys and stays centered, preventing misalignment and reducing wear and tear.
Supporting Belt Transition: Bend pulleys are used to support the belt during transitions between different conveyor sections. This can include moving from a horizontal to an inclined section or vice versa, ensuring smooth and continuous material flow.
Reducing Belt Sag: In long conveyor systems, bend pulleys are strategically placed to reduce belt sag between pulleys. This helps in maintaining a consistent belt profile, ensuring efficient material handling.

Take-up Pulley

Take-up pulleys, also known as tensioning pulleys, play a crucial role in maintaining the proper tension and alignment of conveyor belts. Here are the key uses of take-up pulleys:

Maintaining Belt Tension: The primary use of take-up pulleys is to maintain the correct tension in the conveyor belt. Proper tension is essential to prevent belt slippage and ensure smooth operation of the conveyor system.
Compensating for Belt Stretch: Conveyor belts can stretch over time due to load and continuous operation. Take-up pulleys adjust to compensate for this stretch, ensuring that the belt remains taut and operational.
Preventing Belt Sag: Take-up pulleys help prevent belt sag, especially in long conveyor systems. By maintaining proper tension, they ensure the belt stays level and does not droop, which can interfere with material handling.
Facilitating Belt Installation and Maintenance: During the installation of new belts or maintenance of existing ones, take-up pulleys can be adjusted to provide slack, making it easier to work with the belt. Once maintenance is complete, the pulleys can be readjusted to restore proper tension.
Absorbing Shock Loads: Take-up pulleys can absorb shock loads that occur when heavy or bulky materials are loaded onto the conveyor belt. This helps to protect the belt and other components from damage due to sudden impacts.
Adjusting Belt Alignment: By maintaining consistent tension, take-up pulleys help in keeping the belt properly aligned. Proper alignment prevents the belt from drifting off-track, reducing wear and tear and minimizing the risk of damage.

Snub Pulley

Snub pulleys are important components in conveyor belt systems, serving specific functions to enhance the performance and reliability of the system. Here are the key uses of snub pulleys:

Increasing Belt Wrap on Drive Pulley: The primary use of a snub pulley is to increase the wrap angle of the conveyor belt around the drive pulley. By increasing the belt’s contact area with the drive pulley, snub pulleys enhance the friction and grip, reducing belt slippage and improving power transmission.
Enhancing Traction: Snub pulleys improve the traction between the conveyor belt and the drive pulley. This is particularly important in heavy-duty applications where high levels of traction are necessary to move heavy loads efficiently.
Adjusting Belt Tension: Snub pulleys help in adjusting the tension of the conveyor belt. They can be strategically positioned to apply the necessary tension, ensuring that the belt runs smoothly and stays in place during operation.
Improving Belt Tracking: Snub pulleys assist in keeping the conveyor belt properly aligned and centered on the conveyor system. Proper belt tracking reduces the risk of belt drift and misalignment, which can cause operational issues and increased wear and tear.
Redirecting Belt Path: Snub pulleys can be used to change the direction of the conveyor belt slightly, aiding in the design of more complex conveyor routes and systems. This allows for more flexibility in conveyor layout and system design.
Reducing Pulley Wear: By increasing the wrap angle and improving traction, snub pulleys help reduce the wear on the drive pulley. This can extend the lifespan of the drive pulley and reduce maintenance costs.

Conveyor Pulley Refurbishment

We offer refurbishment services to rejuvenate your existing conveyor pulleys. Simply arrange for delivery of your pulley to our premises, and we will assess its condition and components. After the assessment, we will provide you with a detailed report outlining our recommended actions.

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Conveyor Pulleys

Conveyor Pulley Features

Types of Conveyor Pulleys

Conveyor Pulley Refurbishment

Level up Your Materials Handling Operations

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Conveyor Pulleys

Conveyor Pulley Features

Types of Conveyor Pulleys

Conveyor Pulley Refurbishment

Level up Your Materials Handling Operations

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