Blog Post Archive

The Four Main Methods of Mining

Mining is the process of obtaining geological materials and valuable materials from the Earth. Materials that are acquired through mining are metals, gemstones, limestone, clay, gravel, and many more that cannot be grown through agricultural processes. These materials cannot be artificially created inside a factory or laboratory, which makes them obtainable through mining only.

There are four main methods of mining through which several different materials are acquired. Here we’ll take a look at these four methods and learn how each of them are carried out.

  1. Surface mining

Surface mining is a method of mining that involves removing the soil and the overlying rock on top of the mineral deposit. This method of mining gained popularity since the start of the 20th century, especially in North America where the majority of surface mining occurs. Most forms of surface mining use heavy equipment such as earthmovers to remove the overburden before bucket wheel excavators or dragline excavators extract the mineral.

Surface mining is done in five ways:

  • Strip mining – Strip mining is the most common surface mining method used to mine coal and lignite. The process is done by removing a strip of overburden before mining a seam of mineral. Strip mining is done only when the ore body is in close proximity to the surface.
  • Open-pit mining – Open-pit mining is the method in which minerals or rocks are extracted from the Earth via an open pit or borrow. 
  • Mountaintop removal mining – Mountaintop removal mining (MTR) is done by mining coal seams underneath mountaintops. The mountaintop is removed by using explosives to break up layers of rock above the seam.
  • Dredging – Dredging is a method of surface mining that uses small dredges to suction up mined material from the bottom of a water body like oceans, lakes, and rivers.
  • Highwall mining – Highwall mining is done to recoup additional coal adjacent to a surface mined area. A continuous miner that’s remotely operated creates an entry into the coal seam and from there, the cut coal is transported by conveyors outside.
  1. Underground mining

Underground mining is a method of mining that extracts ore from underneath the earth’s surface. The entry from the earth’s surface to the underground mine may be created via a horizontal or vertical tunnel (also known as adit, shaft, and decline).

Underground mining is used when the ore body is too deep to be profitably mined by open pit, or when the quality of the ore body is high enough to cover up the expenses. Here are some of the most common ways underground mining is done:

  • Room and pillar mining – Tunnels are driven in a chess board-like pattern that are fitted with huge square pillars in between. This method of underground mining is commonly used to acquire coal.
  • Narrow vein stopping – A method of underground mining that is executed in an underground excavation along geological veins, which are crystallised minerals that appear in a distinct, sheet-like pattern. Narrow vein stopping is primarily used to mine platinum.
  • Block caving – The underground version of the open pit mining method where the ore body is undermined and allowed to collapse progressively under its own weight.
  1. Placer mining

Placer mining is a method of mining that uses water to recover precious metals from placer or alluvial deposits. Examples of deposits mined by placer mining are gold-bearing sands and gravel that has settled from rapidly moving streams to slower, more stable currents. Placer mining utilises the high density of gold to its advantage, causing it to sink at a much faster from moving water.

Panning is a form of placer mining that uses a pan where large amounts of water and a few handfuls of gold-bearing soil or gravel are placed. The contents of the pan are swirled together, causing the lighter material to be washed over the side and leave the gold and gravel behind. It’s one of the most ancient methods of extracting gold, and yet it’s still widely practiced today because of its low cost and simplicity.

Since the start of the 20th century, dredging became the most significant method of mining placer deposits, specifically bucket-ladder dredging which uses a continuous chain of rotating buckets around a ladder to scoop the material and deposit it through a barge.

  1. In-situ mining

In-situ mining (also called in-situ leaching or recovery) is a mining method that’s used to obtain minerals like uranium and copper through drilled boreholes into a deposit. In-situ mining works by dissolving naturally occurring minerals that are in a solid state. A leaching solution is pumped into the boreholes where it makes contact with the ore. The solution gets to work and dissolves the ore before being pumped back into the surface to undergo processing. This method of mining allows for the extraction of salts and metals from an ore body without resorting to conventional mining methods such as underground mining.

There are plenty of advantages to using in-situ mining. It’s the most environmentally way to mine ores, and involves minimal to no risk for both the workers and the communities surrounding the site. The reduced noise, dust, and greenhouse gas effects are what make in-situ mining an advantageous mining method, both in terms of its economic and environmental impacts.

The type of mining method used depends on a number of factors such as the type of mineral resource, the location of the minerals, and whether or not it’s justifiable to extract the mineral with expensive mining costs. Each mining method has its own advantages and varying levels of environmental impact, all of which are heavily considered prior to mining valuable minerals.

Should you require any further expert advise with regards to mining do not hesitate to get in touch with Oreflow who are a leading mining equipment supplier based in Perth, Western Australia.

Australian Bulk Handling Expo 2020

In 2020, Australian bulk handling review is bringing the industry together for an exciting industry expo. The idea behind the expo is to specifically showcase the bulk handling industry, however, the event is partnered with a leading logistics and freight expo which allows for a perfect integration between the two industries.

‘BULK2020’ will be hosted by the Australian Society for bulk solids handling (ASBSH).

Details of the expo are still to be released, although the idea is to showcase the latest industry technology and equipment. The expo will draw companies from around the world who are either producers of bulk machinery or companies who require the use of such equipment.

In the build-up to the expo early next year, Oreflow has been featured on the bulk handling expo site and recognised as an industry leader in the Australian fabrication space.

Check out the rest of the article below:

https://www.bulkhandlingexpo.com.au/oreflow-bringing-australian-fabrication-and-assembly-to-the-forefront/

Australia to Seize Opportunity of Bolstering Critical Minerals Supply to U.S.

 

The US regulations have undergone recent changes that aim to reduce their dependence on China. These changes left the door wide open for Australia to supply the United States with critical minerals. Back in July, U.S. president Donald Trump signed five memoranda that authorises the US Department of Defense to direct their funding towards research and technology. Trump believes that this is an essential move for the national defense and will help shore up domestic supplies.

According to Australia’s Trade and Investment Commission, the regulation changes enabled the U.S. to set up project funding for rare-earth elements which are used for developing military equipment and consumer electronics. From 2014 to 2017, China was the major supplier of rare earths to the U.S. by supplying them with 80% of their needs. The Commission stated that “the U.S. government has taken the decision to reduce dependence on China-based supply chains. In the case of purchasing by the U.S. Department of Defense, this policy is now mandatory.”

Australian companies are looking to seize this opportunity by supplying a growing U.S. specialist manufacturing industry with their critical minerals requirements. Australian Prime Minister Scott Morrison and U.S. President Donald Trump have arranged a meeting earlier this month to discuss the agreement on the supply of rare earths. As of now, the details of the discussion are yet to be announced.

U.S. officials have grown worried about their reliance on China for foreign minerals, especially in 2010 when China slapped Japan with an official ban on exporting rare earths due to a diplomatic plow. The issue has been picking up urgency earlier this year after Chinese officials suggested using critical minerals and rare earths as leverage in the trade war between the world’s biggest economic powers.

Australia believes that establishing a consortium between the government and the critical minerals companies can help reinvigorate the U.S. industry. The country is also looking to finance new projects through debt and direct investment to further help with this cause. But, there are challenges along the way that Australian officials will face, particularly the lack of downstream processing capability at scale in the United States.

Lynas Corporation, which is an Australian rare-earths mining company, has reached a preliminary agreement with Blue Line of the U.S. to establish a heavy rare earths processing plant based in Texas. The country is steadily becoming a lithium production powerhouse thanks to Lynas which boasts one of the only two vertically-integrated rare earths producer outside of China. Amanda Lacaze, chief executive of Lynas said that a final decision is yet to be made on where the plant will be located, but the company is open to funding from the U.S.

Back in June, the U.S. Commerce Department said that the country should take urgent steps to enhance domestic production of critical minerals and rare earths, suggesting that a halt in exports from top suppliers like China or Russia can lead to significant shocks in global supply chains.

Australia is the world’s second-largest producer of rare earths (praseodymium and neodymium to name a few) and is home to one of the biggest critical minerals deposits. Resources minister Matt Canavan believes that their experience in the resources industry gives them the edge as a leading supplier of critical minerals. He said “Our political stability, strong environmental and safety regulations and existing expertise in the resources sector also adds to our appeal as a partner in the global supply chain of rare-earth elements.”

The Minerals Council of Australia, an industry association that represents the country’s largest miners, believes that there’s an enormous potential to boost Australia’s trade and investment through critical minerals and rare earths. Tania Cornstable, chief executive of the Minerals Council, said that “Australia is well-positioned to extract and export the critical minerals the world needs for faster, smaller and more powerful technology.”

With the U.S. looking to break China’s dominance over critical minerals, Australia will get a huge opportunity to fill in the gap. Mike Pompeo, the US Secretary of State, said in a meeting at the United Nations General Assembly, ““We want to ensure that these important mineral commodities remain free from international coercion and control.”

Should you require any further information with regards to the current happening in the mining industry, then get in touch with Oreflow who are Western Autralia’s leading mining equipment supplier.

WA Miners Given Major Project Status by Federal Government

Two Western Australian projects have been granted major project status by the federal government, namely the ASX-listed Australian Vanadium project and the Beyondie sulphate of potash by ASX-listed Kalium Lakes. The move highlights the expected contributions of the projects to the Western Australian economy by opening up more than 700 job opportunities in the Pilbara region.

According to Minister for Industry, Science and Technology Karen Andrews, the Morrison government has committed to supporting projects that will improve both the mining and agricultural industries and increase employment rates for the residents of WA. She said “Our government sees the incredible economic potential these projects offer, not just for the regional areas where they’re located but for Australia more broadly”.

Federal Minister for Resources and Northern Australia Matt Canavan said that the Australian Vanadium project matched with the government’s vision of positioning Australia as a critical minerals juggernaut. Elemental metals such as vanadium are listed as a critical mineral for Australia and there’s definitely a market for this globally important resource. The Australian Vanadium project has the potential to influence the WA economy tremendously by generating millions of revenue and establish permanent infrastructure investments.

A feasibility study estimates that the project is capable of producing around 22.5-million pounds of vanadium pentoxide annually over a mine lifespan of 17 years. The Australian Vanadium project is actually one of the highest-graded vanadium projects that’s currently in development with around 83.6-million tonne resource and a grading of 0.76% vanadium pentoxide

Vincent Algar, Managing Director of the Australian Vanadium project, lauded the decision of the federal government. He said that the formal recognition of the project demonstrates the government’s support in encouraging overseas investors to invest in the project, which so happens to be located at a top-tier global mining destination.

Beyondie sulphate of potash project expected to start in 2020

Meanwhile, the $250-million Beyondie project is scheduled to begin operations in 2020 with all approvals already in place. The project is expected to produce roughly around 180,000 tonne-per-annum (tpa) of SOP with a mining span of 3 decades. To reduce both financial and operational risks, the project can be incrementally phased through a ramp-up of 75,000 tpa to 150,000 tpa of SOP. The brine grade of the project far outweighs the rest of its competitors and its sodium to potassium (Na:K) ratio is 9:4:1 which is one of the best in the country.

Located in the eastern portion of the Great Northern Highway in WA, the Beyondie project is spread across 2,400km² (240,000ha) of granted mining tenure. The site is situated 160km away from the town of Newman which produces iron ores and 200km north of Wiluna where base metals and gold mining areas are located. Estimates of the proven reserves of the Beyondie project are believed to be around  1.65 million tonnes (Mt) grading 13,830mg/l SOP and probable reserves of 3.49Mt grading 11,820mg/l SOP

The project will open up more than 80 jobs during the construction phase and will employ 50 full-time workers over the mine’s 30-year lifespan. This will bring significant infrastructure to the regional community like improved communications, upgraded roads, airstrip construction, and a pipeline that extends up to 78 kilometers.

Kalium Lakes MD Brett Hazelden said last Sept. 6 that granting the Beyondie project its major status has placed an emphasis on its importance to the agriculture industry as a whole. He said that there is no SOP production in Australia and all the requirements of the country are imported products mainly from the northern hemisphere. He believes that the development of the Beyondie project will greatly improve the potash supply for Australian farmers and give them the ongoing security they need.

Should you require any further information then it would be recommended to get in touch with one of the leading mining equipment suppliers in Western Australia who can provide you with as much knowledge as they know on the matter. Furthermore, you could call 08 9472 0800 to speak with a member of the team.

 

Western Australia Releases New Standards for Mine Rehabilitation

The Western Australian government has released new standards to help provide better rehabilitation of mine sites in the region. These standards outline several environmental criteria that mine operators can follow to help determine if they’ve successfully rehabilitated their site after mining. The report highlights several areas of improvement to the sector, suggesting that investments in financial and staff resources for the rehabilitation and closure of the mine sites should be emphasised right from the beginning.

The new guidelines encourage mining companies to invest in advancing their science-based knowledge on how to improve rehabilitation standards in Western Australia. Industry representatives like Iluka Resources and Roy Hill, Alcoa, and the country’s leading universities are heavily involved in this collaboration, a first for the government and the aforementioned industries in collaborating on mine closure criteria.

Mines and Petroleum Minister Bill Johnston made the announcement last August 20 and stated: “The new Western Australian guidance for mine closure is a great example of government and industry working together to deliver better rehabilitation outcomes for our State. It provides industry with greater clarity and consistency in the development of mine closure plans across different locations and commodities. Effective mine closure is critical to ensure the long-term environmental sustainability of the industry.”

Developing a clear and concise completion criteria for mine closure is a crucial step towards ensuring a successful transition of the mined sites for future use. In the mining industry, a completion criteria is defined as a set of agreed standards that measure the success of rehabilitation, allowing the operator to deem when its liability for an area will halt. Once they hit those standards, they can show to the mining company, regulators, and stakeholders that the liabilities and financial assurances can be eliminated.

Because of this, it’s imperative that a completion criteria must be carefully planned to achieve end-state goals. Mining is one of the biggest industries in Australia, but often times these profits come at the cost of surrounding environments. Topsoils are removed, earths are excavated, and forests are cleared to make way for mining operations. For this reason, mining rehabilitation projects have become more common and ambitious in their scopes. The scale of mining projects require extensive rehabilitation schemes that incorporate both economic initiatives and scientific advancements to reduce the damage as much as possible.

The new guidance is referred to as “A framework for developing mine-site completion criteria in Western Australia” and was developed by the Western Australian Biodiversity Science Institute. The criteria focuses on all stages of mining like environmental assessment, operations, construction, decommissioning, monitoring, and maintenance of the site post-closure. While these new standards are aimed towards the resource sector, other industries can utilise the guidance set by the WA government when doing ecological restoration.

While Western Australia has made considerable progress in mine closure and rehabilitation, there is still a need to build capacity and greater understanding of how to effectively measure rehabilitation success. Setting practical outcomes and measurable completion criteria will go a long way towards helping mine operators measure their mine rehabilitation efforts more accurately.

Should you require any further understanding on the mining situation in Western Australia, get in touch with leading mining equipment supplier Oreflow for more information.

Australian Mining Sector Receives a Surge in Employment Results

Australia’s mining sector has experienced a steady rise in employment prospects and managed to finish strong this May. According to recruitment agency DFP, the mining industry rebounded significantly in employment results with the mining and resources job index climbing from 91.68 to 95.38. The surge came despite the circumstances of the federal election which prompted employers from other sectors to postpone their hiring procedures because of the uncertainty involved. Job vacancies in the mining and resources industry rose by four percent during May and continues to increase as the months progress.

Even with strong commodity prices, the sector’s growth recorded a 3.9% increase in permanent vacancies while temporary and contract vacancies ballooned up to 4.3%. The Reserve Bank of Australia’s DFP job index and non-rural bulk commodity price index experienced a significant boost towards the end of the second quarter. The commodity price index climbed to around 5% in May, tallying a growth of 18.9% over a span of 6 months and around 33% over a 12-month period. The DFP believes that there is room for more employment growth in the mining and resources in the coming months despite political headwinds being a potential difference-maker.

Leading the way is Western Australia with a job market increase of around 5.1%, with Queensland trailing by 4.4% and returning to positive territory. Reports have indicated that the result of the federal election will open up more opportunities for job growth in the mining and resources sector. According to DFP, a Coalition Government that’s pro-business will likely encourage job prospects more compared to a Labor Government with a neutral approach on supporting the coal industry as well as environmental causes.

The metal ore sector has maintained its status as a market leader and tallied record-breaking results. Job vacancies climbed to another 2.5% in the month of May which established a successive record high for the second time. The last three months have been working in favor of the sector, recording an amazing 16.4% increase in growth. Coal mining demands have fallen off and job vacancies suffered an 8.1% decrease this year which highlights the judicious attitude of coal producers based on the context of the election results.

The DFP expects that the employment prospects in the coal mining sector will improve since the federal election is now in the rear view mirror. Many job categories experienced plenty of growth during the first quarter and those are production managers, moving plant operators, petroleum and mining engineers, geologists, and drillers.

The future of the Australian mining sector

The boom in the Australian mining sector has created plenty of optimism for those who are keen on working in the industry. But what does the future look like for the sector in general? Given that Australia derives 8.5% of its GDP to the mining sector, it is particularly prone to changes in the commodities market. Roughly 60% of the country’s export is accounted by the mining sector and previous declines in the industry have resulted in widespread unemployment, mainly around towns where mining operations are built.

There is an increasing need to caution workers intending to work within the mining industry, both globally and in Australia. Digitalisation and automation are slowly taking place and soon enough, it will creep up on employment rates and affect miners, truckers, and machinists who comprise most of the workforce. The shift from thermal coal to renewable energy sources should also be taken into consideration. This transition is currently underway in Australia and despite the government’s support, the decreasing cost of solar technology is leading many to believe that thermal coal mining in Australia is nearing its end.

The Commonwealth Department of Employment projects that the coal mining workforce will experience a 21% drop in the final quarter of the year 2020. In the short term, this can prove detrimental to the Australian mining sector. The transition is happening at a rapid pace and is making it increasingly difficult to phase out coal mining operations in a fair and sustainable manner. As of now, 60% of employed miners are under the age of 45. Once the coal mines shut down, they’ll be forced to find other employment, sometimes in regions where there are only a few options.

With the increases in the price of commodities, the mining sector has experienced a sudden resurgence whether it be in greenfield sites and established mines. The growth in opportunities has continued throughout the first quarter of 2019 and brings good news to the mining sector. The salaries remain comparatively high with an average salary of A$137,600 per year compared to an average full-time salary of around A$87,200 yearly. Despite the uncertainty in the future, the mining sector is awash with opportunities for those who are interested in working in the mining industry.

A Guide on Mining Equipment Used in the Mining Industry

A Guide on Choosing Screen Type and Size

Selecting the appropriate screen type and size are crucial to achieve the desired product you’re looking for. Screening is a mechanical process that separates materials based on their size. Selecting the appropriate screen size and type are crucial to achieve the desired product you’re looking for. Today we’ll be taking a look at the different screen types and determine the size needed for efficient separation of materials.

Common types of screening equipment

When it comes to screening for material separation, there are plenty of choices available. The choice of screening equipment can have a direct impact on efficiency, operating costs, and many more. Here are the three most common types of screening equipment used today:

  1. Trommel screens

Trommel screens are well-known in the waste processing industry where it is used to segregate materials. It consists of a cylindrical drum with perforations that rotate to separate the materials. Trommel screens are usually elevated at an angle where the materials are fed to promote material flow. Separation is achieved when the fed materials spiral down the drum where smaller materials pass through the screen while the larger ones pass through the other end of the drum.

Trommel screens require minimal investment, but at the cost of efficiency. Screening equipment like this one require a larger footprint to effectively screen plenty of materials and usually come with material binding issues. Brushes can be attached on the screens to prevent material from binding to the perforations, but the wear rates are high and this could lead to additional operating costs.

  1. Vibrating screens

Vibrating screens are one of the most important pieces of equipment in the mineral processing industry. These types of equipment are used to separate material containing solid and crush ores down to finer sizes. Vibrating screens can be built flat or on an incline for further efficiency. This type of screening equipment consists of an engine that creates vibrations and a screen that separates the materials. A catching area rests below the screen to catch finer materials once it is seperated.

Once assembled, the material is fed into the machine where the vibration will separate large materials from the small ones. Vibrating screens are mainly used in mineral processing applications where feed streams are required to be separated at a size of ½” or smaller.

  1. Disc screens

Disc screens are a great choice for screening biomass and other large particles.. It consists of a series of disc-shaped shaft assemblies that are adequately spaced. The discs from one shaft intermesh with the adjacent shaft that creates an open space between them. The material is fed onto the screen where smaller particles fall in between the disc spacings while the larger materials are conveyed by the discs  and passed over at the end of the machine.

Disc screens are effective for screening biomass because it provides good agitation which is crucial for separating biomass that tends to stick together. These types of equipment are also capable of screening large materials like rocks without suffering extensive wear and tear from abrasion.

Factors to consider when choosing screen size

The need to produce material size to a rigid specification relies heavily on using the appropriate screen size. Different materials have different separation rates which is why it’s important to use the correct screen size for more efficient operation. The general characteristics of a material will affect its rate of passage through a given screen. And while actual scaled testing is the best way to accurately determine screen sizing, it can prove quite costly.

To achieve the proper screen size, there are a number of factors you should consider. Here are a couple of things worth considering to determine the correct screen size for your specific application:

Screen openings

The opening of a screening surface is crucial to the overall efficiency of separating materials. You have to consider the nominal size of the screening mesh along with the effective size of the mesh itself. Because of the chances of materials congesting on the screening surface, the probability of near-size particles passing through the mesh is reduced. The overall design of the screen surface will affect the equipment’s efficiency at separating materials.

To help determine screen capacity, consider the ratio between the screen surface and the area of the holes. Decreasing the space between the holes will allow you to increase the screen surface, thus increasing the screening equipment’s capacity.

Particle distribution

Particle distribution refers to the sizes of the discrete particles in a given feed stream. The percentage of a material at a given size will help to determine a screening equipment’s capacity. The more material is required to pass through the screen, the larger the screen is required to accommodate the materials.

Particle shape

The shape of the materials that are fed into the machine will also affect the sizing of a screening equipment. A material’s shape in both the feed stream and its desired outcome will affect screen selection which is why it’s important to identify the characteristics of the material prior to screening.

Material density

The density of the material to be screened is described as the amount of bulk and load the equipment has to convey. The overall volume of the material should be considered when determining screen size for maximum efficiency. Maintaining an effective bed depth is crucial for separating low-density materials.

Bed depth refers to the screen’s ability to stratify material and allow finer particles to pass through the deck.

Screen length

By increasing screen length, you can also increase screening efficiency by allowing a longer time for near-sized materials to pass through the screen. Different materials and applications require different screen lengths which is entirely dependent on the material’s characteristics.

Conclusion

Screening equipment is used in a wide range of industries. Choosing the correct type and size of screen is important to ensure maximum efficiency while lowering operational costs. These tips will help you choose the appropriate screen type and size to fit your specific applications.