OFFICIAL AUSTRALIAN DISTRIBUTOR

Real-Time Oil Condition Monitoring

Tan Delta systems continuously monitor lubricating oil to detect degradation, contamination and signs of equipment wear, providing earlier insight for condition-based servicing and fault detection.

Available through Oreflow.

REAL-TIME OIL CONDITION DATA

EARLY CHANGE DETECTION

CONDITION-BASED SERVICING

FIXED, MOBILE AND HAZARDOUS SYSTEMS

Oil Condition Data for Better Maintenance Decisions

Oil condition monitoring provides a continuous view of how lubricating oil changes during operation, helping identify degradation, contamination and developing equipment issues between scheduled inspections or laboratory samples.

Tan Delta’s Full Spectrum Holistic (FSH™) technology analyses oil at the molecular level and presents condition as a live TDN value and rate of change. This gives maintenance teams clearer information for planning service intervals, investigating abnormal changes and acting before minor issues become more serious.

CONDITION-BASED MAINTENANCE

Maintenance Based on Actual Condition

Tan Delta turns continuous oil-condition data into two practical maintenance capabilities: using actual oil condition to optimise service intervals, and identifying abnormal changes early enough to investigate before they contribute to damage or failure.

Dynamic Maintenance Optimisation (DMO™)

Uses live condition and rate-of-change data to help determine when oil is approaching the end of its useful life. Maintenance can then be planned around actual equipment need rather than a fixed interval alone, reducing unnecessary servicing, sampling and oil disposal.

  • UP TO 35% SERVICE INTERVAL EXTENSION

Advanced Fault Detection (AFD™)

Monitors for unexpected changes that may indicate contamination or developing equipment issues. Automatic alerts help maintenance teams investigate abnormal trends earlier, before they contribute to accelerated wear, damage or failure.

  • 20% REDUCTION IN TIME LOST DUE TO FAILURE

*Performance figures are based on Tan Delta published data. Actual results will vary according to the equipment, oil, operating conditions and maintenance practices.

CONTINUOUS OIL ANALYSIS

How Tan Delta Technology Works

Tan Delta’s Full Spectrum Holistic (FSH™) technology continuously analyses oil at the molecular level. It converts changes in oil condition into a live Tan Delta Number (TDN) and rate-of-change trend, giving maintenance teams a clear view of current condition and how it is changing over time.

01

Monitor Continuously

Installed in contact with the oil, the sensor continuously measures oil condition while the equipment is operating. This creates a live stream of condition data between scheduled inspections or samples.

02

Interpret the Change

FSH™ analytics interpret the measurement as a TDN value and rate of change, showing both the current oil condition and the direction of the trend.

03

Respond Earlier

Data can be shown on Tan Delta displays or integrated with existing networks and control systems. Alerts help maintenance teams investigate abnormal changes before they contribute to equipment damage or failure.

INDUSTRIAL APPLICATIONS

Continuous Oil Monitoring Across Critical Equipment

Tan Delta can be applied across fixed plant, mobile equipment and other oil-lubricated assets. Continuous condition data helps maintenance teams understand how oil and equipment condition are changing across demanding industrial applications.

Monitor oil condition across crushers, conveyors, gearboxes, hydraulic systems and mobile plant.

Track oil condition across gearboxes, compressors, hydraulic systems and production equipment.

Monitor engines, turbines, generators and auxiliary equipment supporting reliable power supply.

Support condition-based maintenance across fleet engines, transmissions and hydraulic systems.

Additional applications: Agriculture · Bioenergy · Commercial Marine · Utilities

PRODUCT RANGE

Tan Delta Oil Condition Monitoring Systems

The Tan Delta range includes continuous oil quality sensors, ready-to-use monitoring kits and supporting components for local display, remote access and system integration.

Industrial sensor (TANDELTA oil condition monitor) with stainless steel body and threaded fitting; used for detecting oil condition in machinery

Tan Delta Oil Quality Sensors

Continuous oil condition monitoring for fixed installations in standard and hazardous-area applications.

Tan Delta Monitoring Kits

Pre-configured options for portable testing, direct sensor access, local display and connected monitoring.

Tan Delta System Components

Displays, gateways and installation components for local readout, data transfer and system integration.

CASE STUDIES

Tan Delta Oil Monitoring in Practice

These case studies show how continuous oil-condition data has been used to extend service intervals and reduce maintenance and oil consumption across mobile mining fleets and fixed production equipment.

MINING AND MINERAL PROCESSING

Longer Service Intervals Across a Mining Fleet

A large open-pit copper operation installed SENSE-3 kits across trucks, shovels and auxiliary equipment. Using real-time oil-condition data, service intervals increased from 500 to 678 hours.

  • 26% LOWER MAINTENANCE COSTS AND OIL USE

MANUFACTURING

Longer Service Intervals in Manufacturing

A UK manufacturer installed SENSE-2 kits across stamping, pressing, machining and handling equipment. Continuous monitoring supported an increase in service intervals from 500 to 663 hours.

  • 26% LOWER MAINTENANCE COSTS AND OIL USE

ROI SAVINGS CALCULATOR

Estimate Your Potential Maintenance Savings

Use the Tan Delta ROI calculator to estimate how changes to oil use, servicing requirements and unplanned downtime could affect operating costs across your equipment.

Results are indicative and depend on the information entered, equipment duty and operating conditions.

TECHNICAL RESOURCES

Tan Delta Brochures and Technical Information

Access an overview of the Tan Delta monitoring range and a technical explanation of the FSH™ oil-analysis technology.

BROCHURE

Tan Delta System Brochure

Overview of Tan Delta oil condition monitoring systems, applications and available monitoring options.

TECHNOLOGY NOTE

FSH™ Technology Note

Technical information about FSH™ oil analysis and how condition data supports maintenance decisions.

LOCAL TAN DELTA SYSTEMS SUPPORT

Discuss Your Oil Monitoring Requirements

As a Tan Delta Systems’ Australian distributor, Oreflow can help assess your equipment, installation and data-access requirements to identify a suitable monitoring configuration for fixed plant or mobile equipment.